TIO Genset Specification

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TIO Genset Specification

2022-06-30

1. Flexible Electricity Usage: For applications with wide load fluctuations, the TIO unit provides the flexibility to engage either a single unit or both units based on required power demand.

2. Uninterrupted Power Supply and Reliability: Compared to a single large 1250KVA generator, two parallel smaller units enable alternating operation and routine shift maintenance to guarantee continuous power output without full shutdowns.

3. Fuel Efficiency Under Low Loads: Operating during low power demand effectively prevents engine carbon buildup and excessive fuel consumption associated with single large units, thereby extending the engine's service life.

4. Scalable Modular Design: With integrated paralleling functionality, the modular unit enables convenient future power capacity expansion and smooth connection to the municipal utility power grid.

5. Streamlined Maintenance and Spare Parts: Standardizing the engine model across expansion units—especially with Scania's modular design—ensures component interchangeability (such as pistons and connecting rods) and minimizes spare parts inventory.

ITO comper with Cummin KTA50G3

Serial	item	advantage
1	price advantage	TIO 1+1 compare with Cummins K50 genset	cheaper 15%
2	engine data compare
2.1	power capability	data	1500rpm(50hz)						1800rpm(60hz)
			prime			standby			prime			standby
			kw	kwe	kva	kw	kwe	kva	kw	kwe	kva	kw	kwe	kva
		DC16 093A 02-54 engine	558	512	640	614	565	706	576	521	652	634	576	720
		TIO 1+1	1116	1024	1280	1228	1130	1412	1152	1042	1304	1268	1152	1440
		KTA50G3	1097	1280	1250	1227	1100	1375	1220	1100	1375	1380	1260	1575
2.2	consumption g/kwh
	full load	TIO 1+1	197			198			202			207
	full load	KTA50G3	202			203			203			204
	70% load	TIO 1+1	189			189			199			199
	70% load	KTA50G3	206						207
	50% load	TIO 1+1	193			192			204			202
	50% load	KTA50G3	216						220
2.3	single step loaded of the G2 grade	DC16 093A 02-54	58%			52%			76%			69%
		DC16 078A 02-42	66%			60%			90%			84%
		KTA50G3	70%						75%
2.4	fuel system	TIO 1+1	DC16 093A (Unit injectors, PDE) / DC16 078A (Extra high pressure, XPI): Scania's electronically controlled Engine Management System (EMS) is self-developed and utilized in its proprietary engine unit injector system, proving to be one of the most advanced and dependable fuel injection systems currently available, supported by the SDP3 (Scania Diagnose & Programmer) diagnostic system. Advantages: ① CAN communication, simplified wiring, and stable operation ② Electronic fuel injection system reduces mechanical components ③ Electronic control of fuel injection advance angle ensures more complete, efficient, and balanced combustion ④ High-performance CPU processor runs software for faster, more precise control ⑤ Fuel injection pressure up to 1800 bar delivers superior fuel atomization ⑥ Optimized balance across each cylinder at idle ⑦ Fully compliant with more stringent emission regulations.
2.4	fuel system	KTA50G3	Direct Injection Cummins PT，electric governor
2.5	emission data	TIO 1+1	2 better than Europe II
		KTA50G3



2.6	special modular design	TIO 1+1	①High component versatility: All engine models are manufactured with identical base components, with the main distinction being the cylinder configuration—5, 6, or 8, or 8 cylinders. ②Streamlined parts management: Inventory control is more convenient as the number of required spare parts is substantially reduced. ③Superior maintainability: High parts interchangeability ensures dependable performance and faster maintenance turnaround times. ④Robust product continuity: Preserving component modularity across diverse product configurations ensures consistent compatibility without disruption from product upgrades.
2.7	low full-life service cost	TIO 1+1	①Low fuel consumption reduces operating costs; ②Extended maintenance intervals of up to 500 hours lower servicing expenses; ③Fewer specialized parts cut inventory holding costs; ④High operational reliability with up to 20,000 hours before overhaul extends service cycles and minimizes maintenance overhead; ⑤Reduced downtime and extended operational life decrease equipment depreciation costs.
3	warranty	TIO 1+1	For prime power operation, warranty coverage extends up to 48 months, or 12 months from customer commissioning, with unlimited operating hours.
3	warranty	KTA50G3	Unlimited prime power running hours criteria: 1. Applicable to variable load applications with unlimited operating hours per year. Variable load must not exceed an average of 70% of prime power during any 250-hour operation period. Total continuous running time at 100% prime power full load shall not exceed 500 hours per year. 2. A 10% overload capacity is permitted for 1 hour within any 12-hour operating period. Total operation at 10% overload power shall not exceed 25 hours annually.
4	brand advantage and place of origin	TIO 1+1	Awvgpower is one of the world's leading manufacturers of heavy trucks, large buses, and industrial marine engines, globally acclaimed as the "king of roads" with origin from Sweden.
5	after service	Awvgpower	business across more than 100 countries and regions worldwide, with over 1,500 sales and service outlets globally.

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