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How does high altitude affect the performance of air compressors?

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How does high altitude affect the performance of air compressors?

  • 2020-08-13

How does the air compressor system work?

Most portable air compressor systems are powered by diesel engines. Starting the engine causes the compression system to draw ambient air through the compressor inlet and compress it into a smaller volume. This compression process forces air molecules closer together, significantly increasing pressure. The pressurized air can then be stored in receiver tanks or used directly to run pneumatic tools and equipment.

As altitude increases, atmospheric pressure drops accordingly. Atmospheric pressure is generated by the weight of air molecules overhead pressing surrounding air downward. At higher altitudes, less air mass exists above, resulting in lower total weight and reduced atmospheric pressure.

What effect does this have on the performance of the air compressor?

At higher altitudes, reduced atmospheric pressure makes air molecules less dense and less tightly packed. Because an air compressor takes in a fixed volume of air during intake, lower air density means fewer molecules enter the compression chamber. This decreases the overall mass of compressed air, delivering less output to storage tanks and connected tools with each cycle.


Relationship between atmospheric pressure and altitude


Engine power reduction

Another critical factor is how altitude and atmospheric air density affect the performance of the engine driving the compressor.

As altitude increases, the air density decreases, which results in a roughly proportional decrease in the horsepower your engine is able to produce. For example, a normally aspirated diesel engine might have 5% less power available at 2500 m/30℃ and 18% at 4000 m/30℃, when compared to operation at 2000m/30℃.

Reduced engine output can cause the motor to bog down and drop RPM, leading to fewer compression cycles per minute and diminished compressed air production. In extreme circumstances, the engine cannot turn the compressor at all and will stall completely.

Different engine models have distinct derating curves based on design, though certain turbocharged engines can effectively compensate for the impact of altitude.

If you operate or plan to work at high altitudes, consulting your specific air compressor manufacturer is recommended to evaluate the impact of altitude on compressor performance.


De-rate curves example of the engine


How to overcome problems related to altitude

There are some ways to potentially overcome the challenges of using air compressors in high-altitude locations. In some cases, a straightforward adjustment of engine speed (RPM) to increase compressor speed is all that is required. Certain engine manufacturers also offer high-altitude components or programming to help counteract power drops.

Deploying a higher-output engine and air compressor system with ample power and CFM to satisfy demand, even if high-altitude performance drops, can be a practical solution.

If you face performance challenges with air compressors in high-altitude regions, please consult Awvgpower directly to see what solutions they can provide.


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